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Continuous Oil Sludge Pyrolysis Plant

Continuous Oil Sludge Pyrolysis Plant, Fully automatic pyrolysis unit. Made in china.

Processing Capacity: Processing Capacity: 20T/30T/50T, custom

End Products: End Products: Pyrolysis oil, carbon black

Core Components: Core Components: Pyrolysis reactor, condenser, PLC

Certificates: Certificates: CE, ISO, SGS

Working Process of Continuous Oil Sludge Pyrolysis Plant

  • 1. The oil sludge is loaded into the pyrolysis reactor of oil sludge pyrolysis plant. After heating the reactor, the oil sludge will be vaporized into oil gas.
  • 2. The oil gas will goes through condensation system, and the liquefiable part is condensed into fuel oil, the non-liquefiable part is sent to the furnace to heat the pyrolysis reactor, which saves fuel resources and does not pollute the environment.
  • 3. The flue gas produced after combustion in the furnace goes through desulfurization and purification tower to remove soot and hydrogen sulfide, which finally meets environmental standards and can be discharged safely.

Referenced Specifications of Continuous Oil Sludge Pyrolysis Plant

No. Item Specifications
1 Working method Fully continuous process without stop 24/7
2 Reactor Structure Horizontaltype, external rotating reactor,input material movedinside reactor through a guiding device.
3 Reactor size According tocapacity
4 Electricity consumption 50 KW/H
5 Heating method Indirect heating, no direct fire to reactor
6 Heating resource Any fuel oil or gas, with therecycled tailgas
7 Cooling method Circulationwater
8 Sealing Both hard and soft sealing. Mainly use soft sealing.
9 Control method Intelligent, variable frequency automatic control +manual operation: also can be made full PLC system without any manual control according to customer requirement
10 Area Around 1000m²normally
11 Application Solid waste treatment
12 Reactor material Q245R boiler plate (stainless steel as optional)
13 Machine life 5-15 years according to actual operation

The Advantages of The Continuous Oil Sludge Pyrolysis Plant

  • 1. Rotated reactor

    The new type continuous oil sludge pyrolysis plant adapts rotated reactor, which could be heated evenly in 360°. This way it would not heat only one part of the reactor for long time, thus to make the reactor more durable.

  • 2. Rollover device

    Inside the reactor, there is the rollover device. The input materials would be turned over 4000 times from feeding to slagging. And the materials inside the reactor are forced to be turned over continuously and highly dispersed, which could get evenly heating , thus greatly increase the pyrolysis speed.

  • 3. Adapt rotation outside and inner diverter heating method.

    The raw materials is pyrolyzed against the wall of reactor by directly touching the heat transferred reactor surface of the continuous oil sludge pyrolysis plant. To receive heat fast to make sure that the heat exchange is fast.

  • 4. The capacity can be adjusted.

    Dingli pyrolysis reactor can be increased or decreased according to our clients’ production demand, thus we can adjust the production scale. For example, our hot sale type is 20 tons, 30 tons and 50 tons. Of course, you can also customize other processing capacity.

The End Products of Continuous Oil Sludge Pyrolysis Plant:

From the continuous oil sludge pyrolysis plant, we can get three end products, fuel oil, solid waste and water.

  • Fuel oil

    It is of high quality, so you can use it as fuel directly. You can also employ a piece of waste oil to diesel plant to refine it into diesel.

  • Solid waste

    Most of the solid waste is soil, which can be used to make construction materials.

  • Water

    The water produced has no pollution to the environment after treatment and can be discharged directly.

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