Tire pyrolysis is a technology that treats waste tires at high temperatures to decompose rubber and other organic matter in tires. This treatment method can effectively transform waste tires into usable resources, reduce environmental pollution and waste of resources.
I. Design goals
1. Maximize resource utilization: Through pyrolysis technology, rubber, steel wire, carbon black and other resources in waste tires are effectively separated and recycled.
2. Environmental protection and high efficiency: Ensure that pollutants generated during pyrolysis are effectively controlled and treated to achieve low or zero emissions.
3. Economic benefits: Increase the recycling value of waste tires, reduce production costs, and create economic benefits.
II. Technical route
1. Thermal cracking technology: Using thermal cracking technology as the core processing technology, waste tires are cracked into fuel oil, carbon black, steel wire and combustible gas at high temperature. This technology has the advantages of high efficiency, economy and environmental protection, and is one of the current mainstream technologies for treating waste tires.
2. Equipment selection: Select advanced pyrolysis furnaces and supporting equipment to ensure the stability and safety of the pyrolysis process. At the same time, consider the automation and intelligence level of the equipment to improve production efficiency and product quality.
3. Control system: Establish a complete control system to monitor and adjust key parameters such as temperature, pressure, gas flow rate, etc. during the pyrolysis process in real time to ensure that the pyrolysis process is carried out according to the preset process conditions.
III. Process flow
1. Pretreatment: Clean, sort and cut the waste tires to remove impurities and parts that are not suitable for pyrolysis.
2. Feed: Feed the pretreated waste tires into the pyrolysis furnace.
3. Pyrolysis reaction: Under high temperature, organic matter such as rubber in the waste tires undergoes cracking reaction to generate products such as fuel oil, carbon black, steel wire and combustible gas.
4. Product separation and collection: Through condensation, filtration, separation and other processes, products such as fuel oil, carbon black, steel wire and combustible gas are separated and collected.
5. Tail gas treatment: Purify the tail gas generated during the pyrolysis process, remove harmful substances and then discharge or reuse.
IV. Environmental Protection Measures
1. Waste gas treatment: Use efficient waste gas purification equipment, such as desulfurization, denitrification, dust removal and other devices to purify the waste gas generated during the pyrolysis process to ensure that the emission meets the standards.
2. Wastewater treatment: Collect and treat the wastewater generated during the production process, and use biochemical treatment, physical treatment and other methods to remove harmful substances before discharge or reuse.
3. Solid waste treatment: Classify and utilize the solid waste generated during the pyrolysis process, such as using carbon black in the production of rubber products and recycling steel wire.
V. Economic Benefit Analysis
1. Reduce costs: By recycling waste tires, the cost of raw materials and production costs can be reduced.
2. Increase income: Recycled fuel oil, carbon black, steel wire and other products have a high market value and can bring additional income to the company.
3. Environmental benefits: Reduce the pollution of waste tires to the environment and enhance the company's environmental image and social responsibility.
In summary, the design of tire pyrolysis scheme should comprehensively consider factors such as technical route, process flow, environmental protection measures and economic benefits to achieve efficient, environmentally friendly and economical recycling of waste tires.
f you have any equipment needs, please feel free to contact us!
Cell/WhatsApp: +86 166-3815-9081 
Phone: +86 166-3815-9081 
E-mail: dinglimachine01@gmail.com 
